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Most recent articles
Nitric acid-free pickling helps keg maker improve quality
Posted by Joanne McIntyre | 11 February 2020
Based in Spain, Envases Técnicos Zaragoza S.L. (Entinox), is a leading manufacturer of stainless steel beer barrels/kegs. Henkel has helped it to set up an innovative pickling and passivating line using a nitric acid-free process. Benefits include superior HSE performance and bath life over traditional mixed acid pickling systems as well as outstanding corrosion resistance.
The Duplex Dragon
Posted by Joanne McIntyre | 04 February 2020
Deep within the Tarim Basin of Xinjiang, China, pipelines transport natural gas as it is extracted and refined for distribution throughout the country. However, gas leakage has been a recurrent issue as a result of pipeline corrosion. Enter the ‘Pipeline Dragon’: constructed entirely of molybdenum-containing 2205 duplex stainless steel, a new pipeline promises to reduce gas leakage, preventing environmental disaster while conserving resources.
Streamlining the H&I tubing market
Posted by Joanne McIntyre | 28 January 2020
Andreas Furukrona is Product Manager for hydraulic & instrumentation tubing at Sandvik Materials Technology. In this short interview, he spoke to Stainless Steel World about the H&I tubing market and the benefits of sustainable purchasing.
Duplex tanks facilitate CO2 reduction project
Posted by Joanne McIntyre | 21 January 2020
A recent project in the Netherlands to reduce CO2 emissions at a chemical production plant utilised duplex stainless steel for four large tanks.
Water delivery efficiency with stainless steel
Posted by Joanne McIntyre | 14 January 2020
Stainless steel is playing an important role in delivering effective infrastructure to achieve water savings, securing a sustainable environment and future for irrigation communities in Australia.
Chevron’s ultramodern LNG fleet
Posted by Joanne McIntyre | 10 December 2019
Chevron’s six newest liquefied natural gas (LNG) carriers feature stainless steel containment tanks specially designed to reduce boiloff during transport. As global exports of natural gas continue to rise at a record-setting pace, the enhanced efficiency of Chevron’s new vessels will help the company remain competitive in an increasingly crowded market.
Nuclear scientist focuses on stress corrosion cracking
Posted by Joanne McIntyre | 03 December 2019
Dr. So Aoki is a research scientist at the Japan Atomic Energy Agency. For the past five years, he has researched the stress corrosion cracking mechanism of low carbon stainless steels used in light water reactor environments.
Galling is serious…but there are solutions
Posted by Joanne McIntyre | 26 November 2019
Galling is a form of wear that is caused by metal surfaces in gliding contact with one other, such as the potentially hundreds of stainless steel bolts and fasteners holding production equipment and its moving parts together. With potentially disastrous effects resulting from galled fasteners seizing or even being subject to a fatigue breakage, industry players are advised to counter this threat.
At the heart of the stainless steel industry
Posted by Joanne McIntyre | 19 November 2019
On the 30th of September, John Rowe will be leaving the offices of the International Stainless Steel Forum for the last time, having handed over the role of Secretary General to Tim Collins. In a joint interview, SSWN asked John and Tim to outline the role of the Secretary General and to touch on the challenges facing the stainless industry.
Precision stainless steel consumption growing
Posted by Joanne McIntyre | 12 November 2019
The global market for precision stainless steel (also known as thin strip) is expected to expand 1.5x in terms of market volume by the end of 2029. East Asia currently accounts for over 50% of consumption and this is expected to grow.
3D Printing for the marine industry
Posted by Joanne McIntyre | 05 November 2019
The marine industry in general has been slow to embrace the 3D printing concept. The use of continuous liquid metal deposition under computer numerical control has created opportunities to produce complex shapes such as forgings and castings whilst avoiding the need for expensive tooling and the time delays in fabricating moulds. Notwithstanding this slow start, development work at Delft Technical University in 2017 has led to the production of the world’s first metal deposited marine propeller.
MaX: The new normal for ‘Body-in-White’
Posted by Joanne McIntyre | 29 October 2019
Starting in the 1990s and accelerating ever since the automobile industry has been defined by a revolution in innovation. From the internal combustion engine to the complete electric vehicle and the in-between hybrid, power train technologies are in a state of constant evolution. But innovation doesn’t stop with the engine.
Meet alfred, the next step in AI
Posted by Joanne McIntyre | 22 October 2019
thyssenkrupp Materials Services is continuing to drive ahead its digital transformation. Artificial Intelligence (AI) as an essential component of the holistic digitalization strategy, providing customers with individualized offers and more efficient processes.
Visualizing shape memory alloys in real-time
Posted by Joanne McIntyre | 15 October 2019
Using the most powerful 3D microscopes available today, researchers associated with the Colorado School of Mines successfully imaged the interior microstructure of shape memory alloys in three major experiments, shedding new light on this underutilized material.
Passing down the family business
Posted by Joanne McIntyre | 01 October 2019
For family-owned businesses, the succession of ownership represents a pivotal moment in company history. Recently, Sankyo of Japan joined a growing list of companies that have undergone generational transition, with the CEO’s son assuming corporate control from his father. The successful passage of power between generations will be crucial to the global economy in coming years, as family enterprises make up a significant portion of the world’s businesses.
The world’s first 3D printed, smash-proof guitar
Posted by Joanne McIntyre | 17 September 2019
Rock stars have been smashing guitars for decades, few with more enthusiasm than Swedish-born guitar virtuoso Yngwie Malmsteen. Sandvik decided to test their cutting-edge technologies by building the world’s first all-metal, unbreakable guitar and letting Malmsteen unleash his smashing skills on it.
Particle accelerator set to break new ground
Posted by Joanne McIntyre | 10 September 2019
The Long-Baseline Neutrino Facility and Deep Underground Neutrino Experiment is dedicated to unraveling the mysteries of particles called neutrinos. The largest particle physics project ever built in the United States is now working with the UK-based TWI to develop the crucial cryomodules at the heart of the accelerator containing high purity niobium components.
Correctly specifying materials in chemical process industries
Posted by Joanne McIntyre | 03 September 2019
The rapid failure of several 316 stainless steel pipes in a heat exchanger raised questions as to whether a manufacturing fault or service conditions were to blame. This second in a series of three case studies conducted by Dr. Elayaperumal examines the corrosion of stainless steel tubes in chloride solution and why duplex would have been the best material of choice.
SSY’s seaworthy steel
Posted by Joanne McIntyre | 27 August 2019
Drawing inspiration from Viking shipbuilding techniques, Håkan Rosén of SSY has developed a line of lightweight, environmentally-friendly patrol vessels out of two unlikely materials: hyper- and super-duplex stainless steel. The success of these innovative ships has prompted Rosén and his team at SSY to expand into new nautical markets and to look for other ways to apply their groundbreaking manufacturing techniques, all while maintaining a rigorous commitment to ethical business practices.
Machining tough alloys
Posted by Gert Wijbrans | 13 August 2019
A direct-drive spindle motor and linear guideways on a milling centre enable high speed metalcutting, but that configuration does not lend itself to efficient machining of highly alloyed nickels like Inconel or Duplex and Super Duplex stainless steels. A UK-based company recently searched for a better solution.
Treated superalloys demonstrate unprecedented heat resistance
Posted by John Butterfield | 30 July 2019
Researchers at Idaho National Laboratory (INL) have discovered how to make “superalloys” even more super, extending useful life by thousands of hours. The discovery could improve materials performance for electrical generators and nuclear reactors.
Duplex forgings & tubes in chemical process industries: cautions to be exercised
Posted by Gert Wijbrans | 22 July 2019
While duplex stainless steels are the ideal material of choice for process equipment in the chemical process industries, care must be taken during specification, fabrication and storage. The next three issues of Stainless Steel World will present case studies conducted by Dr. Elayaperumal which illustrate the importance of these steps to be able to take advantage of the properties of duplexes in service.
New design horizons with metal fabric
Posted by Gert Wijbrans | 15 July 2019
Rapidly increasing passenger numbers – with 4.1 billion passengers being transported worldwide in 2017 alone – are being reflected in ever greater airport architecture dimensions.
Nickel alloys for LNG propulsion
Posted by Gert Wijbrans | 08 July 2019
LNG propelled vessels are gaining attention as efforts to curb CO2 emissions gather pace. The switch from heavy fuel oil to LNG requires the use of special materials capable of withstanding extremely low temperatures and stringent safety requirements.
Equinor bought more from Norwegian suppliers in 2018
Posted by Gert Wijbrans | 01 July 2019
In 2018 Equinor purchased goods and services worth NOK 141.7 billion (EUR 15,55 billion; 1 Euro = approx 10 NOK) from more than 9000 suppliers globally. The company recently announced that 67% of total purchases, worth NOK 95.2 billion, went to suppliers with a Norwegian billing address.
ISSDA recommends stainless steel for India's future
Posted by Gert Wijbrans | 24 June 2019
During a recent seminar, the Indian Stainless Steel Development Association (ISSDA) endorsed stainless steel as the ideal material for infrastructure projects within India, citing the success of stainless steel in several transit hubs around the world.
Duplex ideal material for 7300 m3 demineralized water tank
Posted by Gert Wijbrans | 17 June 2019
Duplex is increasingly being specified for the construction of industrial tanks. Recently the Dutch fabricator Gpi constructed a 7300m3 capacity duplex tank designed to EN 14015, the European norm for flat-bottomed tanks.
NeSSIE helping to develop anti-corrosion solutions in offshore renewables
Posted by Gert Wijbrans | 11 June 2019
NeSSIE (North Sea Solutions for Innovation in Corrosion for Energy) is a project designed to tap into the existing knowledge of anti-corrosion technology / novel materials solutions in the maritime sector supply chain to develop demonstration projects for offshore renewables in the North Sea. The corrosion solutions, when developed and commercialised, will provide global growth and job creation opportunities in remote regions in the EU.
Causes & resolution of stress corrosion cracking in steam turbines
Posted by Gert Wijbrans | 03 June 2019
Steam turbines are used across the world as a source of power for many different industries. Even with the best maintenance procedures and preventative maintenance techniques, problems can still arise. Resolving one of the more serious issues, that of stress corrosion cracking, can often be achieved in a straightforward manner by accurately identifying the causes.
Large-scale transports into the wide world
Posted by Gert Wijbrans | 27 May 2019
For decades BUTTING vessels have been used in a wide range of industries to meet the most diverse demands. Recently Butting Anlagenbau in Schwedt/Oder (Germany) – a specialists unit focusing on the construction of vessels – completed several large-scale high alloyed stainless steel orders in special transports.
How digital transformation is changing the face of visual inspection
Posted by Gert Wijbrans | 20 May 2019
Industry 4.0 is the next revolution, driven by data and characterised by the ‘Internet of Things’ (IoT), Cyber Physical Systems and Cloud Computing.
Traceability, we need to start somewhere!
Posted by Gert Wijbrans | 09 May 2019
These days it’s all about industry 4.0. For some that means digitization, sensors and automation. Others call it the fourth industrial revolution which is about decentralization and local production. But decentralization can also mean decentralized trust. In this article, I want to talk about the true advantages of the digital era as well as the benefits of a new technology called blockchain that provides decentralized trust. Specifically: how this could apply to the steel industry in general.
What effect from EU plastics ban?
Posted by Roy van IJzendoorn | 29 April 2019
In October 2018 Members of the European Parliament (MEP) voted to ban single-use plastic items such as plates, cutlery, straws, balloon sticks and cotton buds, which make up 70% of marine litter. The move creates many opportunities for the stainless steel industry.
Tool steel market to exceed 2.5 MT consumption by 2024
Posted by Gert Wijbrans | 23 April 2019
According to a new growth forecast analysis by Global Market Insights, Inc. the tool steel market will reach USD 6.5 billion by 2024.
Automated container-type pickling systems
Posted by Gert Wijbrans | 15 April 2019
An innovative new pickling system which is fully automated and completely enclosed offers a more environmentally-friendly and safe way for stainless steel manufacturers to pickle their products.
Solving materials challenges with Artificial Intelligence
Posted by Gert Wijbrans | 08 April 2019
A new research project named Swedish Metal is being launched by Sandvik, SSAB and the University of Skövde. Artificial Intelligence, Big Data and machine learning will allow unique and comprehensive production data analyses to be made. These analyses will hopefully show new cause-and-effect relationships – which can lead to more efficient and sustainable steelmaking processes.
Cooling towers: When experts work together...
Posted by Gert Wijbrans | 01 April 2019
Hamon d’Hondt manufactures finned tubes for cooling towers, welded tubes of all types, cooling towers, air condensers, energy savers, air and fume heaters, etc. It has been asked to produce cooling tower systems destined for a gas-fired power plant at Fadhili. This colossal project, awarded to Saudi Aramco, is an entirely new development to be built 30 km west of Jubail, in the eastern province of Saudi Arabia.
Stainless water tanks for ultramodern diving school
Posted by Gert Wijbrans | 25 March 2019
Gpi recently had the honour of supplying two large stainless steel water tanks for a very unusual project. The tanks will be used at a dive training school in the Netherlands. The Dutch tank fabricator shared some insights into this challenging project.
Breaking even at USD 20 / barrel: the new age of low cost oil
Posted by Joanne McIntyre | 18 March 2019
In late August, Equinor and the Johan Sverdrup partnership of Lundin Norway, Petoro, Aker BP and Total, submitted their development plan for the second phase of the project to the Norwegian Ministry of Petroleum and Energy. With an increased resource estimate and lower investment costs, the full field development of Johan Sverdrup will contribute to even greater value creation.
Safer seas with stainless steel
Posted by Gert Wijbrans | 11 March 2019
Chemical tankers are specialized ships carrying liquid cargoes that may be environmentally hazardous, flammable or highly reactive. They are designed and operated under special rules, and increasingly have built-in molybdenum-containing stainless steel tanks. Sailing around the world, they transport liquid goods safely over long distances. They also represent a significant market for duplex stainless steels and molybdenum.
Strange but true…
Posted by Joanne McIntyre | 04 March 2019
Occasionally the editorial team at Stainless Steel World comes across a use for stainless steel that is a little obscure but nonetheless interesting. Having come across several examples recently, we thought we’d bundle them together for your education and reading pleasure…
Jindal to triple its share in kitchenware industry
Posted by Gert Wijbrans | 25 February 2019
India’s kitchenware segment is enjoying significant growth despite fierce competition from Chinese imports. Jindal Stainless, India’s largest stainless steel manufacturing group, is set to install enhanced capacities to serve growing demands from the industry.
Giant satellite fuel tank sets record for 3D printed space parts
Posted by Gert Wijbrans | 18 February 2019
Lockheed Martin has embraced a 3-D printed titanium dome for satellite fuel tanks so big you can’t even put your arms around it. The 46-inch- (1.16-meter-) diameter vessel completed final rounds of quality testing in July, ending a multi-year development program to create giant, highpressure tanks that carry fuel on board satellites.
Robotised solution raises safety
Posted by Gert Wijbrans | 11 February 2019
Tebulo stepped up when challenged to develop a robotised solution for manually operated repair station for 30-tonne steel coils with a width of up to 1.85 metres.
Picking up steam: LNG continues to expand
Posted by James Chater | 04 February 2019
Thanks to increased demand from Asia and Europe, and following capacity expansion in the Panama Canal, the LNG market is warming up. LNG is also becoming more competitive thans to technical advances such as the arrival of sea-to-sea LNG fuelling, ice-breaking LNG carriers, and the use of high-manganese steel as a replacement for nickel steel and stainless steel.
Study shows stainless is ideal for India’s sugar industry
Posted by Gert Wijbrans | 28 January 2019
A recent study in India has shown that stainless steel is the most cost effective, hygienic and viable metal for sugar industry. Lower maintenance and longer life cycle gives stainless steel an edge over other materials.
Energy recycling: how wind power helps to keep the traffic moving
Posted by James Chater | 08 January 2019
Until recently, green revolution in energy was held up by lack of storage, which meant that efficient electricity production depended on an impossibility; namely uninterrupted wind and sunshine. Conversely, the excess energy produced during strong wind or sunshine could not be stored for later use. Now a revolution in energy storage is occurring, and it is possible not only to store green energy but to convert it to other uses, in other words to recycle it.
Productivity boosting tubes for high temperature applications
Posted by Roy van IJzendoorn | 18 December 2018
Reduction of overall maintenance costs for critical equipments have been the need of the hour for many high temperature applications.The service conditions seen in many high-temperature applications are extremely aggressive and harsh. The lifespan for a high-temperature component is often relatively short compared to applications at “normal” temperatures.
LNG: meeting future demand will be problematic
Posted by Lucien Joppen | 11 December 2018
Global demand for natural gas will continue to grow. Between now and 2035, this demand is expected to increase with an average of 2 % per annum. Along with this rising demand, LNG production will increase too, mainly for markets in the Middle East and Asia. The question is: will it be sufficient?
LNG ferries minimize environmental impact
Posted by Joanne McIntyre | 04 December 2018
LNG powered ships – from tankers to cruise ships to passenger ferries – are rapidly gaining popularity around the world, not least for the environmental benefits that this cleaner technology offers. Technological innovations are playing an important role with one of the market leaders, Wärtsilä, driving ahead the trend for LNG in the maritime sector.
Taking the sting out of honey processing
Posted by Joanne McIntyre | 27 November 2018
Amidst the crowds of visitors to the Stainless Steel World exhibition last November I spotted a gentleman methodically working through a list of materials suppliers he wanted to visit. It emerged that Mr. Milosevic had travelled from his Serbian fabricating facility to find suppliers of AISI 304 stainless to be made into honey processing equipment. I was intrigued to learn about this unexpected destination for stainless steels…
Coral South: expanding Africa’s role in LNG
Posted by Lucien Joppen | 20 November 2018
The Rovuma Basin, situated on the northern coast of Mozambique, has proven to hold significant gas reserves. In June 2017 the Coral South LNG project was launched, targeting the so-called Area 4 above the basin. As from 2022, 3.4 million tons of gas will be liquefied annually by a conglomerate.
High-temp Nickel alloys & stainless steels for concentrated solar power
Posted by Roy van IJzendoorn | 13 November 2018
Nickel-based alloys and nickel-containing stainless are playing key roles in an emerging source of renewable energy known as thermal solar plants or concentrated solar power (CSP). The use of nickel-based alloys and nickel-containing stainless has enabled the solar power industry to overcome challenges in heat transfer and thermal storage technology.
New Sandvik grade for CERN
Posted by Joanne McIntyre | 06 November 2018
On the border between France and Switzerland, at CERN, physicists are working hard to understand the fundamental laws of nature. To succeed, they are using accelerators where particles are set to collide at the speed of light.
Call for Indian railways to build in stainless steel
Posted by Roy van IJzendoorn | 30 October 2018
The Indian Stainless Steel Development Association (ISSDA) has called for industry to adopt stainless steel as a construction material for bridges and overpasses in the wake of tragic accidents in Mumbai.
Working together to find the best solution
Posted by Joanne McIntyre | 24 October 2018
To improve performance of heat exchanger tubing in challenging urea production environments, Sandvik worked with Stamicarbon BV to develop Safurex Star, an advanced alloy for use with high pressure (HP) strippers. Oscar Johansson, Global Product Manager, Heat Exchanger & Fertilizer Tubing for Sandvik discusses.
Donald Wiedemeyer, a giant man with a giant personality - obituary
Posted by David Sear | 16 October 2018
It is with great sadness that we report of the death of our colleague, boss, friend, mentor and – above all - inspirator, Donald Wiedemeyer, at the age of 58.
In a world of rising commodity prices, duplex takes the strain
Posted by James Chater | 16 October 2018
After a prolonged slump, raw material prices are on the rise again. End users will therefore be looking to save costs by specifying lower-alloy grades, including duplex. Thanks partly to advances in fabrication, duplex is being used in more and more products and applications, over a wide range of industries.
Architectural titanium glistens on the global stage
Posted by Roy van IJzendoorn | 09 October 2018
Whether it’s a high-end department store in Canada, lavish palaces in the Middle East, or a grand variety of commercial, industrial and residential structures in the Netherlands, India, Hong Kong or the United States, architectural titanium is well established as a showcase application on the global stage. For over 20 years, the company, aptly named Architectural Titanium, based in Lawrence, KS, has served as a consultant to help usher titanium onto that stage.
Behind-the-scenes factory tour: How stainless steel is used in a candy manufacturing plant
Posted by Candace Allison | 02 October 2018
The Stainless Steel World team was generously invited to take a behind-the-scenes factory tour of the Ceretta Candy Company, a popular and much beloved local business. Located in the city of Glendale, only nine miles northwest from Downtown Phoenix, Ceretta Candy is celebrating its 50th anniversary of making French Mints, Marshmallow Caramels, and Almond Bark, although the company has been creating these sweet treats from its current location for the past 29 years.
Industrial applications for titanium tubing
Posted by Roy van IJzendoorn | 25 September 2018
During the recent Titanium Europe Conference 2018 held in Seville, Spain, Brian Mercer, Director of Tube Products and International Sales & Marketing for AMETEK Specialty Metal Products, presented a paper entitled ‘Industrial Applications for Titanium Tubing.’
Clarification over tungsten electrodes for TIG/GTAW welding
Posted by David Sear | 18 September 2018
The tungsten arc welding concept, originally introduced as a practical tool in 1950, is now established as the most versatile technique for producing fusion welds to the highest quality standards.
Orbital TIG welding – when quality is the primary concern
Posted by Joanne McIntyre | 11 September 2018
When high-quality welds are required, orbital TIG welding is the ideal technology for tube-to-tube or tube-to-tube sheet welding applications. With or without filler wire, this is a stable, reliable process that can be used on a wide range of materials such as carbon steel, stainless steel, titanium and nickel and aluminium alloys.
Titanium in motor sport
Posted by Roy van IJzendoorn | 04 September 2018
With the progressive development of racing cars has come a need to embrace fusion welding as an essential part of the manufacturing process. Whilst dramatic improvements in engine design have made a significant contribution to track performance, reductions in weight and aerodynamic refinements have also been important. Safety conventions need to be continuously revised to protect drivers in the event of accidents.
Where beauty meets function
Posted by David Sear | 28 August 2018
New infrastructure in the heart of Sydney, Australia, is set to transform the busy transport hub and provide a stylish new gateway to the Barangaroo development.
Stainless rebar perfect for bridge renovation
Posted by Joanne McIntyre | 21 August 2018
Outokumpu Long Products has won a contract to supply more than 2,500 metric tons of stainless steel rebar to the Rodanthe Bridge project in North Carolina, USA. Deliveries will be started in Q2 2018 and continue through 2020.
Tank containers shrink the world
Posted by Roy van IJzendoorn | 14 August 2018
It is no exaggeration to say that the tank container has revolutionized freight transport. From its humble origins, the ISO tank container industry now numbers more than half a million units across the globe. Tank production is growing at nearly twice the rate of the world economy and they are almost always made of molybdenum-containing stainless steel. Such is their popularity that these containers now represent a significant end-use application for molybdenum.
A walk to remember
Posted by Joanne McIntyre | 07 August 2018
The spirit of the ANZACs* is evoked in an architecturally stunning, stainless steel walkway that unfolds around the cliffs of Newcastle in New South Wales Australia.
Four trends to watch in chemicals: South-East Asia, the Middle East, bio-based chemicals and catalysis innovation
Posted by James Chater | 31 July 2018
Growth in the chemicals and biochemicals industry is being led by China, with the rest of Asia, the Middle East and the United States not far behind. Bio-based technology and innovations in catalysis production are two promising trends to make the chemical industry more sustainable.
Worlds’ biggest virtual materials warehouse holds over 150,000 products
Posted by David Sear | 17 July 2018
thyssenkrupp Materials Services is making rapid advances with its digital transformation: the Group’s materials experts are digitizing their entire range and consolidating it in the world’s biggest virtual warehouse. With more than 3.5 million square meters of storage space at 271 operating sites around the world, Materials Services now offers round-the-clock access to more than 150,000 products and services through its new omnichannel structure.
Where beauty meets strength
Posted by Joanne McIntyre | 10 July 2018
While a large proportion of the titanium produced around the globe is destined for the aerospace and chemical industries, there are a multitude of applications that utilize the unique properties of this remarkable material. Stainless Steel World travelled to Düsseldorf, Germany to meet with Mr. Kuroda from NSSMC to learn how this Japanese company is developing a market for high quality titanium products.
Nickel market in 2018: demand supporting another year of deficit
Posted by Roy van IJzendoorn | 03 July 2018
More than 60 government and industry representatives met in Lisbon on 23-24 April for the International Nickel Study Group Meeting. During the meeting, INSG reviewed the forecast for nickel production and use for 2017 and 2018. This article gives a brief overview of recent developments based on this data.
Fighting the good fight: Keeping counterfeits out of the supply chain
Posted by Joanne McIntyre | 26 June 2018
Counterfeit products are increasingly finding their way into the stainless steel supply chain, with potentially devastating consequences for safety, the economy and the environment. For this reason, during the 2017 Stainless Steel World conference a dedicated workshop explored and proposed additional industry initiatives that could further mitigate the manufacture and use of counterfeit products. The conclusions are presented here.
3D-printed stainless bridge a success
Posted by Joanne McIntyre | 19 June 2018
In April a ground-breaking stainless steel 3D printing project reached a major milestone with the successful completion of the bridge span section of a fully functional 3D printed bridge in Amsterdam.
Nanostructured alloying with oxygen
Posted by Roy van IJzendoorn | 12 June 2018
Scientists from the Max-Planck-Institut für Eisenforschung (MPIE), the Austrian Erich Schmid Institute of Material Science, the Universities Leoben and Graz (Austria) and the Chinese Hubei University analysed in-situ copper-iron alloys during annealing to find out when and how oxide is formed and how it can be used to strengthen nanocrystalline materials.
“Knowledge sharing is key” An interview with Dow’s leading materials expert
Posted by Joanne McIntyre | 05 June 2018
In addition to his role as Global Improvement Leader Materials Engineering Discipline at Dow, the world’s largest chemical company, David Barber has taken on the challenge of Chairing Duplex World 2018. With a wealth of handson metallurgical experience built up over nearly 30 years, David is as at ease solving corrosion issues on-site as he is fielding questions on specifications and lifecycle costs.
Hybrid Steel opens up new design possibilities
Posted by Roy van IJzendoorn | 22 May 2018
Jan-Erik Andersson, Ovako’s Senior Group Technical Specialist, explains how the high-tech steel producer’s innovative Hybrid Steel® family is opening up new possibilities to achieve exceptional performance in highly stressed components while also offering the potential for enhanced corrosion resistance.
Metal powders: a niche to watch!
Posted by Roy van IJzendoorn | 08 May 2018
Despite product developments and vast investments around the world, the metal powder industry has not yet really taken off, nor have the sceptics been satisfied. Acknowledging that this is a technology for which home-grown expertise is essential for competitiveness, many countries are developing a powder metallurgy industry. As a result developments can be seen almost on a daily basis in every region of the world.
Smarter, bigger, faster, safer: how welding technology is meeting the challenges of the twenty-first century
Posted by James Chater | 01 May 2018
Welding has the image of being a down-to-earth, hands-on activity, but a lot rides on it in terms of safety, both to plant and to personnel. A skills shortage makes the task of training enough welders more urgent. This is where technology comes in: the welding tools being developed today are smarter, (sometimes) bigger, faster and safer than before. More ergonomic tools and robotics will go a long way towards filling the skills gap.
Communications: a ‘must-have’ tool for a materials engineer
Posted by David Sear | 24 April 2018
SSW first had the pleasure of meeting Material and Inspection Specialist Mrs. Sari Musch in September 2015 when visiting the Neste refinery at Porvoo, Finland. There, in the company’s central office, she kindly outlined some of her work related to stainless steels. Two years later, SSW found it high time for a return trip to Finland to catch up with Mrs. Musch and her many and varied projects.
Solid endless stainless belts in medical & pharmaceutical applications
Posted by Joanne McIntyre | 17 April 2018
Traditionally, the medical and pharmaceutical industries have been highly conservative and regulated environments where changes in material take inordinate amounts of time, primarily driven by the proclivity to corrosion of those materials. Due to their nature and specific applications, devices designed for medical or pharmaceutical uses must meet extremely demanding design and manufacturing criteria.
“Them thar rocks”: shale gas holds its own in a difficult market
Posted by James Chater | 03 April 2018
Despite the dip in oil and gas prices, things are going remarkably well in the shale gas sector. Although there have been layoffs and bankruptcies, the demand for natural gas is increasing, and this rising tide is lifting shale in North America and other countries throughout the world. New technologies make the sector more competitive, which is good news for all suppliers to the sector and will stimulate related industries such as water treatment and desalination.
Working with CRAs in the subsea, offshore, and onshore industries
Posted by Candace Allison | 27 March 2018
FMC Technologies and Technip came together in January 2017 to form TechnipFMC, a company dedicated to improving the performance of the world’s energy industry. A global leader in oil and gas projects, technologies, systems, and services, TechnipFMC is divided into three business segments: subsea, onshore/ offshore, and surface. The company employs more than 40,000 people across 48 countries.
Combatting corrosion in subsea waters: subsea ROV tooling
Posted by Sarah Bradley | 20 March 2018
A ROV Tooling Manager for Delta SubSea, a leading provider of Remotely Operated Vehicle (ROV) services and tooling solutions to the subsea oil and gas industry, Matthews caters to internal company needs, maintaining tooling efficiency to Delta SubSea’s ten ROV systems located across the world but predominantly in the Gulf of Mexico.
Perfecting the purity of nickel products
Posted by Roy van IJzendoorn | 09 March 2018
It has long been known that the parts per million range quantity of trace elements has a tremendous influence on the properties of otherwise pure metals (AE van Arkel, Reine Metalle, Berlin 1939) which is also true for nickel. The norm for the purest nickel grade – Ni 270 – was established decades ago for vacuum tube parts.
Realizing large scale stainless sculptures
Posted by Joanne McIntyre | 27 February 2018
Stainless steel is increasingly popular for large scale sculptures and public installations around the world. Companies that specialize in the creation of such pieces are both pioneers in the techniques required and promoters of this versatile material. Sino Sculpture is one such company that was created to produce works almost exclusively in stainless steels.
Sustainable green chemicals through innovative biotechnology
Posted by Roy van IJzendoorn | 20 February 2018
Succinic acid is a dicarboxylic acid with the chemical formula (CH2)2(CO2H)2. The name derives from Latin succinum, meaning amber. Nickel-containing stainless steel is playing an essential role in the production of innovative ‘green’ succinic acid which is highly corrosive to low alloy and carbon steel.
Meeting the requirements in a corrosive chemical environment
Posted by Sarah Bradley | 31 January 2018
The Society of Piping Engineers and Designers (SPED) is an international organization promoting excellence and quality in piping design and engineering through networking, training, and certification programs. Its headquarters is located in Houston, Texas with chapters in Houston, Calgary, Perth, Louisville, Ontario and a worldwide community of individual members.
Rare radial steam turbine rejuvenated, Precision reverse engineering resolves vibration issues
Posted by Joanne McIntyre | 23 January 2018
Overhauling a steam turbine as part of a planned maintenance schedule is a regular task for many large-scale industrial enterprises that depend on these units to generate electrical power. However, for one pulp manufacturing plant in Eastern Canada, the refurbishment of its 25 MW Stal Laval radial steam turbine required expert engineering to resolve the vibration issue – the first time this repair has been completed in North America.
Lift-off: energy storage brings renewable energy to the mainstream
Posted by James Chater | 16 January 2018
In the past, a severe shortcoming of renewables has been that they are intermittent: the power stays on only as long as the wind blows or the sun shines; if the wind blows too hard, the turbines must stop turning in order not to overload the grid. Newer and more efficient storage techniques are changing the equation. It is now possible to store excess power and tap into it during periods of power shortage. This article outlines some of the many technologies employed.
Effect of rotational speed on intergranular corrosion resistance of friction welded SDSS SAF 2507 joints
Posted by Roy van IJzendoorn | 19 December 2017
In this research paper super duplex stainless steel SAF 2507 has been selected to investigate the intergranular corrosion resistance of friction welded SDSS SAF 2507 joints. The joints were welded at three different rotational speeds: 700 rpm, 1080 rpm and 1600 rpm and three different friction pressures: 40 Mpa, 69 Mpa and 78 Mpa.
Stainless Steel World Conference & Exhibition 2017, 10th birthday party tops the charts!
Posted by Roy van IJzendoorn | 06 December 2017
Amidst a buzz of excitement and a cloud of golden balloons the tenth jubilee edition of SSW conference & exhibition kicked off from 28 to 30 November in Maastricht, the Netherlands. With a record number of attendees, a vibrant mix of familiar friends and new faces celebrated two decades of successfully bringing together the global CRA community. However the main focus was firmly on the future, judging where the industry is heading and helping exhibitors and delegates alike.
“Sustainability creates opportunities”
Posted by David Sear | 15 November 2017
With time fast ticking away to the tenth Stainless Steel World Conference in November there’s already a buzz of anticipation about the topics that will be extensively discussed during the presentations and workshops. SSWN interviewed Catherine Houska about her keynote speech which is very encouragingly titled: Resiliency and sustainability create opportunities for stainless steel.
India’s success story: world’s 2ND largest stainless steel producer
Posted by Joanne McIntyre | 07 November 2017
India overtook Japan to become the world’s second largest stainless steel producer after China, in 2016, according to data released by the International Stainless Steel Forum (ISSF). The country’s output rose to 3.324 million tons for the fiscal year 2016, compared to 3.093 million tons in Japan, showing an impressive compound annual growth rate of over 9%.
Endless stainless steel vs plastic belts in food applications
Posted by Roy van IJzendoorn | 31 October 2017
The non-corrosive and rust-resistant properties of stainless steel have made it essential in the preparation, delivery and storage of food. Stainless steel is a standard in modern restaurant kitchens and for other utensils in food applications since it is easily cleaned and dried. The surface of stainless steel resists oxidation at high temperatures and it tolerates very low temperatures as well.
First turbine deployed for world’s largest tidal energy project
Posted by Joanne McIntyre | 24 October 2017
Installation of the first Atlantis Resources AR1500 tidal energy turbine. The first phase of the MeyGen project (Phase 1A) involves the deployment of four 1.5MW turbines installed on gravity turbine support structures as part of MeyGen’s ‘deploy and monitor strategy’.
Altering perceptions: TIG welding in the oil & gas industry
Posted by Joanne McIntyre | 10 October 2017
Gas tungsten arc welding (GTAW) commonly known as tungsten inert gas welding (TIG), has always been considered to be a complicated joining process. The equipment was expensive, shielding gas of the required purity was difficult to obtain and above all, only specially trained individuals were able to complete the complex procedures. However today there are innovative, customer-focused solutions for both mechanized and automated TIG welding available.
Umbilical technology driving material developments
Posted by Joanne McIntyre | 03 October 2017
TechnipFMC Umbilicals manufactures state-of-the-art subsea umbilical systems which provide the critical link between remote subsea wells and fixed or floating production systems. The company’s headquarters in Newcastle, UK is home to the world’s largest steel tube umbilical assembly plant. Stainless Steel World spoke to Dr. Xiaoxue An, Principal Engineer and Lead of Materials and Corrosion, R&D about her role in this demanding niche sector.
‘HFree’ - Hydrofluoric acid free pickling
Posted by Roy van IJzendoorn | 26 September 2017
A new pickling process which does not require the use of hydrofluoric acid has been developed as part of a project funded by the EU through the LIFE programme (project code: 13 ENV/IT/000440). The process is beneficial in terms of both the environment and energy consumption. This article analyses the characteristics of the wastewater treatment process deriving from the new pickling process which eliminates once and for all the presence of hydrofluoric acid in the base solution.
INSG: The Nickel Market to be in deficit for another year in 2017
Posted by Joanne McIntyre | 14 September 2017
More than 60 government and industry representatives met in Lisbon from 25-26 April for the most recent International Nickel Study Group Meeting. During the meeting, INSG reviewed the forecast for nickel production and use for the current year and updated the figures for 2015 and 2016. This article gives a brief overview of recent developments based on this data.
Longevity, whole-building LCAs & stainless steel
Posted by Joanne McIntyre | 22 August 2017
Whether the project is a new building or major renovation, sustainability is an increasingly important factor in decision-making. Whole-building lifecycle assessment (LCA) makes it possible to look at all phases of a building, from material extraction through construction to decommissioning and, when possible, recycling into a ‘new’ useful material.
Tackling corrosion in urea processes
Posted by Roy van IJzendoorn | 15 August 2017
An interview with Mr. Kirk Ofei from Stamicarbon, who enjoys working on challenging and interesting projects that test his intelligence and qualifications and increase his knowledge.
Fittings from stainless steel are the first choice
Posted by Philipp Isenbart | 25 July 2017
From modest beginnings in the family garage to the internationally active group of companies with 27 subsidiaries, GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG, from Ingelfingen in Baden-Württemberg, made a name for itself worldwide as a specialist for fittings in the industrial sector. In conversation with Stainless Steel World, Marco Becker, head of sales marketing at GEMÜ, explains the reasons behind the success story of the stainless steel fittings and looks at the latest market development
Save money by preparing your own samples
Posted by Joanne McIntyre | 18 July 2017
A Dutch company has developed an efficient system for sample preparation in the steel industry which requires less material to be sent away for external analysis. This provides major savings in material costs. The system also allows more samples to be tested, resulting in improved production process quality.
The use of unmanned aerial systems to carry out inspections
Posted by Aaron Cook | 11 July 2017
Drones can be deployed to help decision makers decide on safety and maintenance issues within industrial plants. However their use requires not only new application techniques but also a different approach with regard to work procedures, as well as a detailed understanding of drone technology and how it works; its limitations and potential.
Controlling corrosion in Saudi Arabia’s desalination plants
Posted by Joanne McIntyre | 04 July 2017
In Saudi Arabia desalination fulfills the most basic need for humanity, providing clean, safe water. The many plants constructed along the eastern and western coasts literally pump life into this arid country. Keeping these plants running and tackling the inevitable corrosion issues that arise from processing seawater is the responsibility of the corrosion department within the Desalination Technologies Research Institute (DTRI).
The evolution of EPC’s in India
Posted by Joanne McIntyre | 27 June 2017
The Indian EPC business is growing rapidly at a faster pace than even China’s booming industry. At the same time the level of technical knowledge of materials and equipment is steadily increasing. Stainless Steel World spoke to Mr. Mrinal Das, Senior General Manager, Projects at Jacobs Engineering who has worked on projects in the Indian market for 29 years, about how the industry – and the role of a Project Manager – has evolved.
Offshore and Subsea – oil & gas project spending review
Posted by Anurag Agrawal | 20 June 2017
The sharp decline in crude prices and the subsequent volatility has meant that it’s been an onerous two years for oil producers, a period marked with budget cuts. The situation for the offshore side of the business has been far more severe. Once hailed as the bulwark from peak oil, the massive costs associated with its development in the face of low margins have made it increasingly difficult for companies to commit investments in recent times.
Is it time to recycle more nickel?
Posted by Matjaž Matošec | 13 June 2017
Demand for nickel across the whole range of applications has increased by around 5% per year since 2010 and this trend looks set to continue. At the same time a shortfall in production has developed. Given the declining ore quality, falling mining output and growing demand, shouldn’t we be focusing on recycling more nickel?
Keeping the bottle lines flowing…
Posted by Joanne McIntyre | 06 June 2017
The food and beverage packing & bottling industries operate under strict hygiene rules, known as High-Purity Standards. Meeting these standards demands unrelenting attention to detail and exacting levels of expertise. Krones AG supplies filling and packaging systems to the global food industry and today fills or labels a quarter of all bottles sold in the world.
First SPAR platform for Norwegian waters
Posted by Joanne McIntyre | 30 May 2017
When the Aasta Hansteen gas field was discovered in the Norwegian Sea in 1997, its remote location and deep water were always going to make recovering its resources challenging.
A wealth of experience in manufacturing at Nas Toa
Posted by Hiroyuki Fujii | 23 May 2017
The company Nas Toa Co. Ltd., a member of the Nippon Yakin Kogyo group, has considerable experience in the manufacture of welded stainless steel and high-performance alloyed pipes and tubes. Here they share some of the technical knowledge they have gained in perfecting these products.
Experience from the field...
Posted by Peter Janssen | 16 May 2017
Since 1998 leaks have repeatedly been detected in 304L stainless steel bellows in a ‘contaminated’ process steam system at one of the chemical plants on the Chemelot Site. Investigations revealed that while the outside of the bellows were corrosion-free the inside exhibited severe corrosion. The challenge: to determine whether the corrosion was due to design of the bellow or the operating conditions.
Metallurgical selection for piping in the process industry
Posted by Roy Grichuk | 09 May 2017
Many industrial accepted standards for pressure design address all aspects of piping design for chemical plants and refineries; none discuss all of the considerations for metallurgical selection. These code standards do list materials that are acceptable for use in chemical plants and refineries.This paper discusses some but not all of the resources that a designer can reference in properly selecting materials for an application.
Burgundian beer: Brasserie de Vézelay
Posted by James Chater | 02 May 2017
The Burgundy in France is better known for its wine than for its beer. The slopes leading up to the medieval hilltop city of Vézelay are clad with vines, and the area provides many opportunities for wine-tasting. However, there is plenty of room for brewers offering pure organic beer, which is why Marc Neyret set up his Brasserie de Vézelay in the village of Saint Père, near Vézelay.
New ‘smart-metal’ for earthquake-resistant structures
Posted by Joanne McIntyre | 25 April 2017
Super-elastic alloys and bendable concrete composites have been used for a first-in-the-world application in downtown Seattle, USA.
Sea change: as costs subside, the world relies more on desalination to quench its thirst
Posted by Matjaž Matošec | 18 April 2017
In the last few years the world has been increasingly relying on desalination for its drinking and industrial water. The stick is the danger that any already critical water shortage caused by drought and global warming will get worse. The carrot is the provision of more water in parched areas thanks to significant progress towards making desalination more cost-effective and environmentally friendly.
Weld purging for tubes and pipes
Posted by Joanne McIntyre | 10 April 2017
High quality welds in pipes and tubes can only be assured if the weld underbead is protected from oxidation. The various techniques available through which protection can be given are referred to as purging.
Stainless icons: St Louis Arch
Posted by Joanne McIntyre | 03 April 2017
In 1947 Eero Saarinen, the Finnish-American architect, won $22,500 for submitting a design for a monument to honor Lewis and Clark. The famous explorers passed through St. Louis in 1806 after a three-year expedition that explored Thomas Jefferson’s purchase of Louisiana from Spain. Saarinen said he wanted to “build an arch that would stand for a thousand years”.
Stainless steels in high pressure synthesis sections of urea plants
Posted by Joanne McIntyre | 27 March 2017
In order to achieve an acceptable lifetime in High Pressure (HP) Urea Equipment, one must select materials – such as special stainless steel grades - to resist carbamate corrosion. The process conditions are highly corrosive and the corrosion mechanisms are complex. The development of suitable alloys has concentrated on refining existing grades by continuous improvement.
Who was Bill Krivsky?
Posted by Joanne McIntyre | 20 March 2017
You may not be familiar with the name of William A. Krivsky (1927-2006), however he should be among those emblazoned in the Stainless Steel Hall of Fame. The following story tells why.
3D printing for the nuclear industry
Posted by Roy van IJzendoorn | 14 March 2017
The U.S. Department of Energy has announced that GE Hitachi Nuclear Energy (GEH) has been selected to lead a USD 2 million additive manufacturing research project. GEH will lead the project by producing sample replacement parts in corrosion resistant alloys for nuclear power plants.
Back in time: The history of tubes
Posted by Joanne McIntyre | 06 March 2017
If you put a search for tube or pipe into the web there is a an avalanche of information which makes you start to realise how dependant our way of life is on something with a hole in it that carries any sort of medium.
Stainless biogas plants for sustainability
Posted by Joanne McIntyre | 28 February 2017
Biogas plants are increasing in popularity in response to pressure on industry and municipalities to reduce sewage sludge and power costs while improving sustainability. Stainless Steel digesters are an integral part of biogas plant technology.
Geotechnical applications for stainless steel
Posted by Joanne McIntyre | 21 February 2017
In marine environments stainless steels provide an economical and long term solution to challenging geotechnical problems. A recently refurbished lifeboat station is a good example.
Duplex expansion: obstacles & opportunities
Posted by Joanne McIntyre | 14 February 2017
In an article for Stainless Steel World James Chater explained that duplex grades represent a growing sector within the stainless steel industry. However obstacles to its greater use persist, particularly the limited availability of product forms. Oil & gas and desalination are the two industries that consume the largest amount of duplex. Other industries where use may be growing are architecture and transport.
Danfoss Experts Share Their Experience in Materials Consulting
Posted by Matjaž Matošec | 08 February 2017
The Danfoss Group is a world-leading supplier of technologies for infrastructure, food supply, energy and climate. Headquartered in Nordborg, Denmark, the company has 61 factories and about 23,400 employees around the world.
Keeping Braskem PP5 on track
Posted by Roy van IJzendoorn | 31 January 2017
The sprawling site hosts several chemical plants involved in the production of raw materials and further processed chemical products. Stainless Steel World visited the site to speak with Mr. Roberto Funger, Senior Inspection Engineer.
Shifting headwinds: oil and gas companies adapt to survive
Posted by Roy van IJzendoorn | 24 January 2017
For two consecutive years, weaker oil and gas prices have led to declining investments, slower production growth and weaker profits. The larger companies are adapting with layoffs, reorganization and mergers. New, environment-friendly and efficient technologies are being introduced.
Storing renewable energy as ammonia
Posted by Roy van IJzendoorn | 17 January 2017
It’s currently impossible to store large quantities of energy produced by wind and solar power. In the Netherlands in times of over-supply the energy is sold off cheaply; in times of need gas-powered plants must make up the deficit.
Electromechanical cables: hidden workhorses of the oil & gas industry
Posted by Joanne McIntyre | 09 January 2017
Electromechanical (wireline) cables are not components that receive a lot of attention in the oil and gas industry, yet they provide an essential link between the surface and the wellbore in both onshore and offshore wells.
Stainless artwork pays homage to history
Posted by Joanne McIntyre | 20 December 2016
The Kelpies are one of the largest equine sculptures in the world, standing almost 37 meters (130 feet) tall. Located near Falkirk in Central Scotland and created by artist Andy Scott, they are the largest public artworks in Scotland and are constructed entirely of 316L stainless steel.
Steady demand for Japanese stainless steel
Posted by Joanne McIntyre | 13 December 2016
Japan is one of the world’s leading producers of quality stainless steels. While the local market is fairly buoyant, local producer must contend with their share of trials including a volatile currency and low-cost imports. Stainless Steel World spoke to Mr Takashi Imai, President of the All Japan Stainless Steel Distributors Association and President of Daiwa Special Steel Co. Ltd, about Japan’s stainless steel market.
Disappearing warships: Scavengers raid war graves for ‘low background’ steel
Posted by Joanne McIntyre | 05 December 2016
It was a discovery that rocked a nation last month; three sunken Dutch warships have disappeared off the coast of Indonesia. Who would target these war graves, and why?
Pushing the boundaries of stainless steel fabrication
Posted by Joanne McIntyre | 03 December 2016
Corrosion resistance, strength, durability, low maintenance and formability are among the defining and most valued characteristics of stainless steels, but the one feature that makes this material so appealing to architects and designers is its appearance.
Worlds’ first wind/hydro hybrid plant
Posted by Joanne McIntyre | 15 November 2016
Thinking outside the box has produced the worlds´ first ever combined wind & hydro power plant. Located in Germany, it could provide an answer to the problem of how to even out the peaks and troughs of renewable power generation technologies while provided clean green energy.
New UAE Fire Code to fight counterfeits, improve safety
Posted by Joanne McIntyre | 08 November 2016
The Steel Alliance Against Counterfeiting (SAAC)– an industry initiative of global steel product manufacturers committed to fighting against counterfeit steel products - has pledged its support for more stringent regulations controlling the use of key building materials in the UAE Fire and Life Safety Code of Practice 2016.
Asian nuclear generation on a high
Posted by Joanne McIntyre | 01 November 2016
Nuclear new build levels in Asia are at a 25 year high. With each reactor requiring huge amounts of stainless steels, nickel alloys and titanium, this is good news for producers. In the long term, the industry aims for nuclear generation to supply 25% of global electricity demand by 2050.
Don’t take welding safety for granted
Posted by Joanne McIntyre | 25 October 2016
Whether you're a metal fabricator or restoring a classic car, smart safety is essential when working with welders, whatever your level of experience.
Stainless mesh for a child-friendly environment
Posted by Joanne McIntyre | 21 October 2016
The colourful, attention-grabbing new façade of the new University of Florida (UF) Health Shands Children’s Hospital is courtesy of a new painted, stainless steel woven wire mesh.
FLNG Prelude: the world’s biggest floating structure
Posted by Joanne McIntyre | 07 September 2016
Made from large amounts of stainless steels and duplex grades, and with a life expectancy of fifty years, the Prelude FLNG is the largest LNG processing plant in the world.
The Duplex Dragon
Posted by Joanne McIntyre | 01 January 0001
Deep within the Tarim Basin of Xinjiang, China, pipelines transport natural gas as it is extracted and refined for distribution throughout the country. However, gas leakage has been a recurrent issue as a result of pipeline corrosion. Enter the ‘Pipeline Dragon’: constructed entirely of molybdenum-containing 2205 duplex stainless steel, a new pipeline promises to reduce gas leakage, preventing environmental disaster while conserving resources.